Intoduction Case

Elimination of Clogging of Piping

Category
Elimination of blockagePrevention of blockage
Industry sector
Petrochemical plant
Material
Solid paste
Product used
RKV40PA-100A

Adhesion and clogging of solid paste occurred in piping, which caused foreign matter adulteration when raw material was changed.


We Continued Production While Eliminating the Clogging with a Labor-intensive Method as Occasion Arose, by Disassembling and Cleaning the Relevant Locations and by Striking Them with a Rubber Hammer to a Degree That Did Not Damage the Pipe.

Company M had a supply conveyor line that was clogged owing to adhesion of solid paste, but they did not use any special device to solve the problem; they just disassembled and cleaned the relevant locations or struck them with a rubber hammer as occasion arose. This created a problem of low efficiency and contamination which destabilized quality.


Because Heat from Welding May Deform the Piping, Weaken It, or Alter its Material, an SUS Band Type Was Finally Proposed.

If the blockage elimination equipment is installed directly to the piping, welding work is required because the piping is SUS. However, it was finally installed with an SUS fixed band because heat from welding may deform the piping, weaken it, or alter its material. The blockage location depends on the workpiece to be supplied. Therefore, this method was adopted because of the advantage that the installation position can be changed.


Utilizing the Variable Impact Force Featured in EXEN Air Knockers

Maintainability is improved and the frequencies of disassembly, cleaning, and pipe striking have decreased. This allows a stable supply. Although the adhesive state depends on the material type and environmental temperature, utilizing the variable impact force function featured in air knocker allows the appropriate impact vibration to be selected, which contributes to problem solving. Company M reported that they appreciated that the installation position can be freely changed and that the impact force is variable, achieving controlled labor costs and the prompt homogenization of quality.


Installation Position and Impact Force Can Be Freely Changed on Site

It was appreciated that adhesion and blockage can be reduced in the supply pipeline and that the installation position and impact force can be freely changed on site. It was also reported that labor costs were reduced and the product quality was soon homogenized.