The concrete placement capability of vibrator changes with various terms and conditions (slump, size of aggregate, vibration capability of vibrator and a mixture agent etc.).For example, the maximum capability of HIB150H hydraulic vibrator (the biggest vibrator that has 150mm diameter head) is still 25 M3 per hour at the condition of the concrete slump 3 and aggregate size 150mm. Similarly, at least two 40mm vibrators are required when placing concrete mix transported by a pump that transports 30M3 concrete mix per hour (even the concrete mix is slump 18 for construction). As a situation seen from the high frequency vibrator (diameters 30-60mm) currently generally used, vibration transfer is influenced by the diameter of vibrator when compare the performance between low slump 2.5 and high slump 12.0. Moreover, it is known that the rate of transfer is larger; the rate of attenuation is large in high slump concrete mix. Most of the cases, 10 - 20 seconds of initial vibration are the most effective in vibration time, and the rate of vibration transfer is fixed even more vibration is applied at the same place. Thus, with the character of an vibration characteristic or concrete, please make reference the "concrete placing capability standard table" of the following table after understanding that the efficiency of concrete placement is influenced greatly.
Pitch vibration part diameter, concrete placing range
Frequency (Hz) |
Head Size (mm) |
Placing Range (Diameter / mm) |
Capacity (m3 / hr) |
|
HBM30ZX | 200 / 240 | 200 / 240 | 200 / 240 | 200 / 240 |
---|---|---|---|---|
HBM40VF | 31 | 43 | 52 | 61 |
HBM50VF | 350 | 450 | 600 | 700 |
HBM60ZX | 12 | 18 | 24 | 30 |
* Conditions of the above table: (Either in civil engineering works or construction, construction slumps also differ. With plain concrete, it shall consider as slump 8cm, and the concrete placement domain by substitution of vibrator shall not overlap)
Although surely construction cost must reduce, worker, and vibrator should carry out sufficient preparation. Failure of placing will do an empty thing the design, temporary construction, the foundation, which have suffered troubles until now and all other work.
Concrete placement will be finished when cylindrical vibrator seems to have inserted less than for every effective range, for reduction of concrete capacity to have stopped, and for paste to have surfaced on the average on the surface, and to have worn light. In the case of drawing out of vibrator, it pulls up slowly so that a hole may not remain. In addition to the above foundations, be careful especially of the following point.
Dip up a portion with many gravels, put it into a soft place, and fully apply vibrator.
Put soft concrete to a place with many types of gravel.